The durability and the efficiency of production equipment is critical for mining operations. Unscheduled downtime has immediate negative effect on company performance and therefore is unacceptable.
Your mining operation relies heavily on conveyor belts to transport the material taken out of the ground and get it into production.
TECHNO CAST provides conveyor maintenance solutions designed to keep your product moving efficiently whether you are mining phosphate, iron ore, precious metals, base metals, or aggregates. With our quality products and our skilled team of installation and maintenance personnel, we help you keep your conveyor belt operation running cleanly and safely at max capacity.
Considering the large quantities of material processed and its abrasiveness, mineral processing machinery such as crushers, screens, grinders, washing equipment is subject to excessive wear and tear of its components. The wear of the various components causes a reduction in machine output and in variations of quality of the materials processed.
TECHNO CAST provides effective solutions to prevent premature wear of the machinery components in mining operations.
OUR PRODUCTS FOR YOUR INDUSTRY
Mining is the extraction of valuable minerals or other geological materials from the Earth, usually from an ore body, lode, vein, seam, reef or placer deposit. These deposits form a mineralized package that is of economic interest to the miner.
Ores recovered by mining include metals, coal, oil, shale , gemstones , limestone , chalk , dimension stone, rock salt, potash, gravel, and clay. Mining is required to obtain any material that cannot be grown through agricultural processes, or feasibly created artificially in a laboratory or factory. Mining in a wider sense includes extraction of any non-renewable resource such as petroleum, natural gas, or even water.
Mining of stones and metal has been a human activity since pre-historic times. Modern mining processes involve prospecting for ore bodies, analysis of the profit potential of a proposed mine, extraction of the desired materials, and final reclamation of the land after the mine is closed.
Mining operations usually create a negative environmental impact, both during the mining activity and after the mine has closed. Hence, most of the world’s nations have passed regulations to decrease the impact. Work safety has long been a concern as well, and modern practices have significantly improved safety in mines.
Levels of metal recycling are generally low. Unless future end-of-life recycling rates are stepped up, some rare metals may become unavailable for use in a variety of consumer products. Due to the low recycling rates, some landfills now contain higher concentrations of metal than mines themselves.
We can assist you with the Maintenance of your Belt Conveyors
Whether you are experiencing premature wear of conveyor belts, product spillage or dust generation from an incorrectly sealed load zone, TECHNO CAST has the expertise to find solutions that will keep your operation running at peak productivity.
Efficient Wear Protection for Chutes & Discharge points
With our long experience in Wear Protection Solutions, we can provide you with efficient maintenance solutions to solve your problems with chutes and discharge points. Depending on some parameters, such as grain size, impact energy, temperature, speed, humidity, chutes can be subject to severe wear problems.
TECHNO CAST can help you identify the type of wear and provide the adequate solution. We have a comprehensive line of products and technologies available for each situation. We provide a variety of lining materials for chutes & discharge points subject to wear, abrasion impact .
We can also perform the installation of the adequate lining for to protect your existing chutes and discharge points or can provide you with prefabricated and lined chutes.
We can help you Improve the Flow of Material in your Silos & Hoppers & Transportation Pipes
The silos and hoppers in cement factories constantly undergo variations in parameters such as humidity, temperatures, density, and quality of materials. This results in large material flow variations which often lead to blockage / clogging of the silos and hoppers.
Our wear protection and sliding -promotion solutions installed on silo and hopper on walls and surfaces ensure impeccable operation. They thus avoid the need for manual cleaning or the need to use vibrators or air cannons to ensure continuous production without interruption.
When choosing the right materials for wear protection linings, our engineers take into account the specific geometry involved, for example that of a hopper or silo. Very often, we propose solutions composed of several materials which will be installed in the different parts of a silo (cylindrical, conical part.)
Engineered Spare Parts for your Crushing & Milling Equipment
TECHNO CAST provides custom solutions for the protection of industrial facilities from wear and impact damage. Our wear-resistant foundry parts are engineered to improve productivity and minimize maintenance downtime.
With a holistic approach to wear part design that improves the original part’s weight, weight distribution and alloy selection, our mining industry products include wear parts for horizontal shaft impactors, hammermills, ball mills, feeders, valves, roller mills, gyratory crushers, cone crushers, jaw crushers.
We also specialize in customized and cost-cutting solutions designed for particular wear challenges.
TECHNO CAST offers its customers comprehensive solutions in the field of screening, scalping, washing technologies. With our partner Haver Niagara, we can supply single machines, to turnkey handover of complex plants as well as process engineering solutions.
We can perform audits and inspections on your machines, help you with the selection of the most efficient screening media for your application and provide maintenance services to keep your process at high performance.
TECHNO CAST can perform vibration analysis on the machines to improve its efficiency, we can provide the proper screening media to obtain the highest throughput.
We can also help you set up a proper maintenance procedure for your screening process.