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KALIMPACT , Hard Composite Rubber

Hard-material-rubber composite for heavy impact and wear loadings

As a hard material composite formed with rubber, KALIMPACT is primarily used where high impact loading occurs in combination with heavy abrasion. The wear protection material is vulcanized in rubber.

Depending on the specific abrasion and impact resistance requirements, KALIMPACT comprises either fused cast basalt ABRESIST, oxide ceramics KALOCER or welded hard surfacing KALMETALL.

kalimpact6

FEATURES & BENEFITS

The combination of a rubber base vulcanized on various materials, provides excellent wear resistance for multiple applications.

Depending on the application and the predominant type of impact, we may suggest our KALIMPACT solutions with rubber vulcanized on Kalocer Ceramics , Hard Kalmetall plates  , Abresist Basalt plates… in various shapes and thicknesses ,

KALIMPACT 3
KALIMPACT 4
KALIMPACT 2
KALIMPACT 5
      KALOCER in large squares
  • very high impact strength
  • Steep angle of impact
  • Highly abrasion-resistant
  • mechanical or magnetic fastening
  • Noise reduction
                 ABRESIST plates
  • soft impact strength
  • flat angle of impact
  • very abrasion-resistant
  • mechanical or magnetic fastening
  • noise reduction
             KALMETALL plates
  • Outstanding impact strength
  • Flat and steep angle of impact
  • Abrasion-resistant
  • Mechanical fastening
  • Noise reduction

      KALOCER in mosaic mats

  • soft impact strength
  • Flat angle of impact
  • Abrasion-resistant
  • Adaptable to convex and concave shapes
  • Thin walls
  • Easily cut to size
  • Bondable
  • Noise reduction
kalimpact 7

Long-Lasting Wear Protection

KALIMPACT solutions are suitable for areas where material velocity , weight , shapes may cause localised wear by impact.

This is typical for conveyor chutes for example, where material is projected on the chute surface area , sometimes at high velocities.

The vulcanized rubber in KALIMPACT plates, helps with noise reduction.

PRODUCT SPECIFICATIONS 

TECHNICAL PROPERTIES

MINERAL BASED WEAR-PROTECTION

PRODUCT

DESCRIPTION

DELIVERY FORMS & SHAPES

TEMPERATURE °C

WEAR APPLICATIONS

HARDNESS IN VICKERS HV

HARDNESS IN MOHS

ABRESIST

Fused Cast Basalt

Plates, Cylinders , Pipes

350

ABRASION

(1140)

8

KALCRET

Hard Compound

Can be Trowed, Sprayed , Molded

800

ABRASION , HIGH TEMPERATURE

(1250)

8,1

KALOCER

High Alumina Ceramic

Tiles, Pipes, various shapes

1000

ABRASION

(2100)

9,1

KALCOR

Zirconium Corrundum

Plates , various shapes

1200

WEAR, CORROSION, THERMAL CHOCS

(2000)

9

KALCERAM

HARD ALUMINA

Tiles

350

SLIDE PROMOTION

(500)

6

The hardness values in brackets (HV Vickers) are for indication only 

ABRESIST , KALOCER, KALCOR, KALCERAM ,KALCRET ,KALSICA, are trade names of KALENBORN KALPROTECT GmbH , Germany

KALIMPACT 5
KALIMPACT 4
KALIMPACT 3

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